the rolling process of cold-rolled strip steel reduces edge drop of significance to improve the finished product rate
Shape control is an important aspect of strip production. Current cold rolled strip strip crown precision basically meet user requirements. However, the level of control the production of cold-rolled strip edge drop in the prevalence of the phenomenon has been no breakthrough, unilateral trimming the amount of ordinary strip rolling hovering in 20 ~ 30mm, high-end products, unilateral cut variable as much as 50mm or more. This severely reduces the rate of finished strip, also increases the consumption of resources during the rolling process. So cold rolled strip edge drop has become an issue of common concern to all countries of the world in recent years, it is an important topic in the field of shape control. The following nonlinear finite element software MARC, developed elastoplastic finite element simulation system simulation of cold-rolled strip steel rolling process, rolling process research reduction rate, friction factor, strip entry thickness, width and other factors entrance influence of edge drop, for improving the mill control level, reducing edge drop is important to improve the finished product rate.
The results show:
(1) the direct cause of cold-rolled strip edge drop are mainly 4: flexible working roller flattening, lateral flow strip metal, roll wear and work roll bending elasticity.
(2) rolling force simulation results are compared with the measured values elastoplastic finite element simulation model established is accurate and reliable, as the basis for further analysis.
(3) With the reduction ratio, the friction factor or strip entry thickness increases, edge drop will be more intensive. With the increase in the width of the strip, the strip edge thinning and then decreased.
(4) cold-rolled strip steel rolling process, several rolling passes in front of the entrance of the strip thickness and the reduction rate is relatively large, so the edge drop control should be mainly carried out in the first few passes.
(5) cold-rolled strip steel edge thinning scientific analysis of influencing factors for the development of the actual production of lower edge drop, effective measures to improve the finished product rate to provide a theoretical basis.